Source: ABB Global Customer Success Stories
Berlin, Germany – A major German combined cycle power plant (CCPP) has reported an 18% reduction in energy operational costs after integrating the ABB UFD203A101 3BHE019361R0101 power module into its auxiliary power systems. The implementation, completed in Q4 2024, has also improved the plant’s power supply stability, reducing unplanned shutdowns of auxiliary equipment by 25%—a critical win for a facility that provides electricity to over 500,000 local households.
Overcoming Power Management Challenges in CCPP Operations
Combined cycle power plants rely on complex auxiliary systems (such as pumps, fans, and control circuits) to maintain efficient energy production. Prior to adopting the ABB UFD203A101 3BHE019361R0101, the German plant struggled with inconsistent power supply to these auxiliaries, leading to frequent equipment malfunctions and higher energy waste.
“Our auxiliary systems are the backbone of our plant’s efficiency—if they fail, we can’t run our gas and steam turbines at full capacity,” said Markus Weber, Plant Operations Director at the CCPP. “The old power modules we used had an efficiency rating of just 92%, and voltage fluctuations would often trip our pump systems. Since installing the ABB UFD203A101 3BHE019361R0101, we’ve seen zero voltage-related failures, and our monthly energy bills have dropped by approximately €32,000.”
How the UFD203A101 3BHE019361R0101 Delivered Results
The module’s impact was felt across three key areas of the plant’s operations:
- Auxiliary System Stability: The module’s precision power regulation eliminated voltage spikes, reducing pump and fan downtime by 25% and extending equipment lifespan by an estimated 3 years.
- Energy Efficiency Gains: With its 98.5% efficiency rating, the module cut energy loss in auxiliary power distribution, translating to an annual energy cost savings of over €380,000.
- Simplified Maintenance: The module’s smart monitoring features allowed the plant’s team to remotely track performance, reducing on-site maintenance checks by 40% and freeing up staff for other critical tasks.
ABB’s Commitment to Power Sector Innovation
“Power plants need reliable, efficient solutions to keep up with growing energy demand while reducing costs,” said Lars Hoffmann, ABB’s Regional Sales Director for Central Europe. “The UFD203A101 3BHE019361R0101 is designed to meet those needs, and this success story in Germany shows how it can deliver tangible value for even the most complex industrial energy systems.”
The German CCPP plans to install additional ABB UFD203A101 3BHE019361R0101 modules in its second turbine hall by early 2025. For more details on how the module supports power generation and other industrial sectors, visit ABB’s customer success page.
