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ABB 22A-D6P0N104

2A-D6P0N104 is a compact AC variable frequency drive belonging to Rockwell Allen‑Bradley PowerFlex 4 series. It is a 3-phase 480V class drive with rated power of 2.2 kW (3 HP), rated output current 6 A. It adopts simple V/F control for asynchronous motor speed regulation. Equipped with built-in LED keypad and RS485 communication interface, it is designed for OEM machine applications. This model has been discontinued, and the recommended replacement is 25A-D6P0N104. It can adjust motor speed continuously, realize energy saving and soft start protection for fans, pumps and general mechanical equipment.

Technical Parameters

• Model: 22A-D6P0N104
• Series: PowerFlex 4
• Rated input: 3-phase 480 V AC
• Rated output power: 2.2 kW (3 HP)
• Rated output current: 6.0 A
• Control mode: V/F control
• Max output frequency: 400 Hz
• Communication: RS485 (Modbus RTU)
• Built-in keypad: LED digital display, with potentiometer
• EMC filter: Without CE compliant filter
• Frame size: B
• Protection class: IP20 (NEMA Type Open)
• Mounting: Panel mount
• Operating temperature: 0°C ~ +40°C
• Storage temperature: -40°C ~ +85°C
• Cooling: Air cooling
• Certifications: UL, cUL
• Status: Discontinued

Product Features

1. Compact body design, suitable for installation in small control cabinets for OEM machinery.
2. Integrated digital keypad and potentiometer, convenient for local parameter setting and speed adjustment.
3. RS485 Modbus RTU communication interface, supporting connection with PLC for remote control and monitoring.
4. Multiple built-in protection functions: overcurrent, overvoltage, undervoltage, overheat, motor overload, short-circuit protection.
5. Support soft start function, reduce starting impact on motor and mechanical load.
6. Simple parameter configuration, easy commissioning and maintenance for general speed regulation scenarios.
7. Wide output frequency range, adaptable to different types of asynchronous motors.
8. Cost-effective general-purpose drive for low-power variable speed applications.

Structural Composition

1. Main power circuit: Rectifier bridge, DC bus capacitor, IGBT inverter unit, responsible for AC-DC-AC power conversion.
2. Control board: Microprocessor core, completes V/F algorithm, signal sampling and fault logic judgment.
3. Human-machine interface unit: LED display and operation keys, local parameter modification and status reading.
4. Communication module: RS485 transceiver circuit for Modbus RTU data exchange.
5. Drive and protection circuit: IGBT gate drive, current and voltage sampling, fault detection and alarm output.
6. Heat sink: Dissipate heat generated by power semiconductor devices.
7. Plastic housing and terminal blocks: Power terminals and control signal terminals for wiring, mechanical protection.

Application Fields

• Conveyor belt and material handling equipment
• Small fans, water pumps and circulating pump speed control
• Packaging machinery and textile auxiliary equipment
• Woodworking and plastic processing machinery
• HVAC auxiliary equipment
• General industrial machine tool auxiliary drive
• Light industry production line motor speed regulation

Conclusion

22A-D6P0N104 is a low-power compact VFD of Allen‑Bradley PowerFlex 4 series, designed for simple variable speed control of three-phase asynchronous motors. It has integrated operation panel, Modbus communication and comprehensive protection functions. It is widely used in OEM machinery and light industrial equipment. Since the product has entered the discontinued phase, users need to select the alternative model 25A-D6P0N104 for new projects, while the existing equipment can still maintain stable operation with routine maintenance.