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ABB 3BSE022460R1 TU846
1. Product Introduction
ABB TU846 (3BSE022460R1) is a Module Termination Unit (MTU) used in the ABB S800 I/O system. It is designed for redundant configuration of CI840/CI840A field communication interfaces and redundant I/O modules in ABB Ability™ System 800xA and related control systems.
The TU846 is a passive connection and termination unit that provides the mechanical mounting, power distribution, communication connections, and redundancy interface between the controller communication network and S800 I/O modules.
2. Basic Information
| Parameter |
Description |
| Manufacturer |
ABB |
| Model |
TU846 |
| Article Number |
3BSE022460R1 |
| Product Type |
Module Termination Unit (MTU) |
| System |
ABB S800 I/O / System 800xA |
| Compatible Communication Interface |
CI840 / CI840A |
| Configuration |
Redundant CI840/CI840A + Redundant I/O |
| Communication Protocol |
PROFIBUS DP-V1 |
| Power Supply |
24 V DC (19.2–30 V DC) |
| Mounting |
DIN rail, vertical or horizontal |
| Redundancy |
Module redundancy supported |
| Hot Swap |
Not supported |
3. Main Functions
Redundant Communication Interface Support
The TU846 supports two CI840/CI840A communication interface modules, enabling redundant communication paths for high-availability process control applications.
Redundant I/O Configuration
It is specifically designed for systems requiring redundant S800 I/O modules, improving system availability in critical industrial processes.
ModuleBus Connection
The unit provides connections for:
- Two electrical ModuleBuses
- Two CI840/CI840A modules
- ModuleBus Optical Port connection via TB842/TB846 accessories
Mechanical Keying Protection
Four mechanical keys (six positions each) provide configuration protection, preventing incorrect module insertion. This allows up to 36 different key combinations.
4. Technical Parameters
| Item |
Specification |
| PROFIBUS Connection |
DSUB9 connector |
| Service Port |
RJ45 connector |
| Station Address Setting |
Two rotary switches (0–99) |
| ModuleBus Current Distribution |
Max. 5 V / 1.5 A; 24 V / 1.5 A |
| Wire Size |
0.25–2.5 mm² (24–14 AWG) |
| Insulation Voltage |
50 V |
| Dielectric Test Voltage |
500 V AC |
| Protection Class |
IP20 |
| Weight |
Approx. 0.5 kg |
| Dimensions (W × H × D) |
124 × 186 × 47 mm |
5. Features and Benefits
- Supports fault-tolerant redundant I/O architectures
- Compatible with ABB System 800xA control platforms
- Provides secure DIN rail mounting and grounding
- Reduces downtime through redundant communication paths
- Supports industrial environments with certified safety compliance
- Compact design for control cabinet installation
6. Application Fields
ABB TU846 is commonly used in:
- Oil & gas production facilities
- Chemical and petrochemical plants
- Power generation systems
- Water and wastewater treatment
- Mining and metals processing
- Large-scale process automation systems
Typical applications include systems where continuous operation and high availability are required.
7. Installation Notes
- TU846 cannot be replaced while power is applied (no hot swap capability).
- Adequate clearance is required on the left side for removal.
- Correct mechanical key configuration must be selected before installing I/O modules.
- Should be installed according to ABB S800 I/O system engineering guidelines.
8. Related ABB Components
| Component |
Function |
| CI840 / CI840A |
PROFIBUS communication interface module |
| S800 I/O Modules |
Analog and digital process I/O |
| TB842 |
ModuleBus optical port |
| TB846 |
Optical port adapter connection |
| AC 800M Controller |
ABB controller platform |
9. Conclusion
The ABB TU846 3BSE022460R1 is a high-reliability redundant S800 I/O Module Termination Unit designed for ABB System 800xA automation environments. Its support for dual CI840/CI840A interfaces and redundant I/O makes it suitable for critical process industries requiring high availability, stable communication, and reliable field signal integration.