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The Challenge: Unstable Communication Jeopardizes Battery Production Quality CATL’s Debrecen gigafactory produces high-performance lithium-ion batteries for electric vehicles (EVs), with an annual capacity of 100 GWh—enough to power 1.2 million EVs. The factory’s battery production process relies on 400+ PLC-controlled equipment u
12-26
ABB NDBU-95C 64008366 Ensures 99.99% Communication Reliability for TotalEnergies in North Sea Oil Pl Aberdeen, UK – November 2031 – TotalEnergies, a global leader in oil and gas exploration and production, has achieved 99.99% communication reliability and a 75% reduction in communication-related downtime at its North Sea Johan Sverdrup oil platform after
12-26
The Challenge: Unstable PLC Power Supplies Jeopardize Semiconductor Production TSMC’s Hsinchu 3nm fab operates 24/7, producing advanced semiconductors for smartphones, AI chips, and automotive electronics. The fab relies on 500+ PLC-controlled systems to regulate critical processes such as lithography, etching, and deposition—all of
12-25
The Challenge: Harsh Environment Damages PLC Power Supplies Veolia’s Hamburg wastewater treatment plant processes 500,000 cubic meters of wastewater daily, serving 1.8 million residents and 20,000 local businesses. The plant relies on 300+ PLC-controlled systems to manage aeration, sedimentation, and disinfection
12-25
ABB SAFT183VMC Power Supply Boosts Container Handling Efficiency by 40% for Hutchison Ports in Singa Singapore – November 2031 – Hutchison Ports, a global leader in port operations, has achieved a 40% increase in container handling efficiency and a 75% reduction in power-related equipment downtime at its Singapore港 (Singapore Port) terminal after deployi
12-25
The Challenge: Outdated Valve Positioners Jeopardize Safety and Compliance Shell’s Rotterdam refinery is one of Europe’s largest, processing 400,000 barrels of crude oil daily and producing gasoline, diesel, and petrochemical feedstocks. The refinery relies on 1,200+ control valves to regulate fluid flow, pressure, and temperatu
12-25
The Challenge: Outdated Valve Positioners Hinder Food Production Efficiency Nestlé’s Lausanne plant produces 150,000 tons of dairy products (yogurt, cheese) and 500 million bottles of water annually, relying on 800+ control valves to regulate the flow of milk, water, and additives. The legacy valve positioners presented critical
12-25
The Challenge: Outdated Control Systems Hinder EV Production Scalability After evaluating solutions from Siemens and Rockwell Automation, Volkswagen selected the ABB REX521GHHGSH51G control device for its ultra-fast response time, multi-protocol compatibility, advanced data analytics capabilities, and flexible configuration. K
12-24
ABB VP01 Valve Positioner Module Boosts Gas Turbine Efficiency by 4% for EDF in Lyon Power Plant EDF’s Lyon power plant features 4 gas turbines with a total capacity of 800 MW, supplying electricity to 600,000 households in the Auvergne-Rhône-Alpes region. The plant’s legacy valve positioners control the flow of natural gas to the turbines, a critica
12-24
ABB PM866 3BSE050200R1: GMP-Compliant PLC for Pharmaceutical Production After evaluating solutions from Siemens and Rockwell Automation, Pfizer selected the ABB PM866 3BSE050200R1 PLC module for its ultra-fast processing speed, built-in GMP compliance features, recipe management capabilities, and seamless system integration.
12-24
The Challenge: Outdated PLCs Hinder High-Volume Parcel Sorting DHL’s Leipzig super hub spans 100,000 square meters and processes 500,000+ parcels daily, with peak volumes exceeding 800,000 parcels during holiday seasons. The hub relies on 40 high-speed sorting machines, 80 conveyors, and 300 barcode scanners to handl
12-24
ABB PM866 3BSE050200R1 PLC Module Enhances Hydroelectric Plant Reliability by 99.99% for Ørsted in N Oslo, Norway – May 2031 – Ørsted, a global leader in renewable energy, has achieved 99.99% operational reliability and a 40% reduction in maintenance costs at its 1,200 MW hydroelectric plant in Telemark, Norway, after deploying the ABB PM866 3BSE050200R1
12-24
The Challenge: Unreliable Control Systems Pose Safety & Compliance Risks “Safety and compliance are non-negotiable in chemical manufacturing—any control system failure can have catastrophic consequences for workers, the environment, and our business,” said Dr. Martin Weber, BASF Ludwigshafen Plant Manager. “Our legacy control
12-23
ABB NTAC-02 58976008: High-Precision Signal Conversion for Wind Energy “The ABB NTAC-02 58976008 module has transformed our offshore wind farm operations,” Hansen said. “During a recent storm with wind speeds exceeding 28 m/s, the module maintained stable encoder signal transmission, allowing our turbines to adjust blade ang
12-23
ABB NTAC-02 58976008: Real-Time Precision for Automated Assembly “The ABB NTAC-02 58976008 module has been a cornerstone of our EV assembly line optimization,” Müller said. “Since deployment, our defect rate has dropped to an all-time low of 0.29%, and we’ve increased daily production by 550 EVs without compromising qu
12-23
ABB NTAC-02 58976008 Encoder Interface Module Boosts Port Crane Efficiency by 35% for Maersk in Hamb Hamburg, Germany – February 2031 – A.P. Moller-Maersk, a global leader in logistics and port operations, has achieved a 35% increase in container handling efficiency and a 55% reduction in crane-related downtime at its Hamburg port terminal after deployin
12-23
The Challenge: Outdated PLC Systems Disrupt Chemical Production “Process stability and safety are non-negotiable in chemical production—even minor fluctuations can compromise product quality and put our employees at risk,” said Dr. Markus Weber, BASF Ludwigshafen Process Engineering Manager. “Our legacy PLC systems we
12-23
The Challenge: Outdated PLCs Hinder Automated Warehouse Efficiency “Efficient coordination between automated warehouse equipment is critical for meeting customer demand, especially during peak seasons,” said Thomas Müller, DB Schenker Berlin Warehouse Operations Manager. “Our legacy PLC systems were too slow and inflexib
12-22
ABB PM866K01 3BSE050198R1 PLC Module Improves Signal Control Reliability by 99.99% for Alstom in Par Paris, France – November 2030 – Alstom, a global leader in sustainable and smart mobility, has achieved 99.99% reliability in signal control systems and a 75% reduction in signal-related delays at the Paris Metro Line 12 after deploying the ABB PM866K01 3
12-22
ABB PFEA111-65 3BSE050090R65: Precision Tension Control for Papermaking “The ABB PFEA111-65 3BSE050090R65 module has transformed our papermaking operations,” Lehtinen said. “During a recent 30-day production run of high-grade printing paper, we achieved a waste rate of just 2.1%—the lowest in the mill’s history. The module’s
12-22
ABB PFEA111-65 3BSE050090R65: High-Precision Control for Metal Rolling “The ABB PFEA111-65 3BSE050090R65 module has set a new standard for our metal foil production,” Müller said. “We’re now able to produce ultra-thin stainless steel foil with consistent quality, which has opened up new markets for us in the electronics and
12-22
ABB PFEA111-65 3BSE050090R65 Tension Control Module Boosts Nonwoven Production Efficiency by 35% for Milan, Italy – November 2030 – Ahlstrom-Munksjö, a global leader in sustainable fiber-based materials, has achieved a 35% increase in nonwoven production efficiency and a 68% reduction in material waste at its Milan plant after deploying the ABB PFEA111-6
12-22
Selecting and Configuring the ABB 07KT94 Basic Unit: A Project Engineer's Guide Step-by-step guide on selecting, sourcing, and configuring the ABB 07KT94 basic unit. Learn about compatibility checks, ordering codes, installation planning, and software setup for a successful project.
12-19
Practical Applications of the ABB 07KT94 Basic Unit in Industrial Settings Discover the practical applications of the ABB 07KT94 basic unit. This guide covers its use in machine control, packaging lines, energy management, and system diagnostics with real-world examples.
12-19
ABB 07KT94 Automation Basic Unit: Technical Specifications, Functions and System Integration Complete technical analysis of the ABB 07KT94 automation basic unit. Explore its specifications, functionality in ABB control systems, wiring requirements, and integration capabilities for industrial automation applications.
12-19
ABB UUD148AE02 I/O Module Reduces Cosmetics Packaging Errors by 75% for L’Oréal in Lyon Lyon, France – August 2030 – L’Oréal, the world’s leading beauty and cosmetics company, has achieved a 75% reduction in packaging errors and a 30% increase in production throughput at its Lyon cosmetics manufacturing plant after deploying the ABB UUD148AE
12-18
ABB UUD148AE02 I/O Module Cuts Cross-Border Logistics Delays by 40% for Kuehne+Nagel in Dubai Dubai, UAE – March 2030 – Kuehne+Nagel, a global logistics and freight forwarding company, has achieved a 40% reduction in cross-border shipment delays and a 52% increase in customs clearance efficiency at its Dubai Logistics City hub after deploying the
12-18
ABB UUD148AE02 I/O Module Enhances Chemical Plant Safety & Reduces Emissions by 28% for BASF in Lud Ludwigshafen, Germany – November 2029 – BASF SE, the world’s largest chemical producer, has achieved an 85% reduction in hazardous material leakage incidents and a 28% decrease in carbon emissions at its Ludwigshafen chemical complex after deploying the A
12-18
Selecting and Implementing the ABB NBRA-659C: A Practical Guide for Engineers Practical advice on selecting, configuring, and sourcing the ABB NBRA-659C relay. Covers specification review, setting calculations, integration steps, and procurement best practices.
12-17
Where is the ABB NBRA-659C Deployed? Key Applications in Power Distribution and Industrial Networks Discover the real-world applications of the ABB NBRA-659C relay. This article explores its use in utility substations, industrial plant power management, and renewable energy integration.
12-17

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